The Golden Age of Dental Laboratories: How the Grey Tsunami Creates the Biggest Opportunity in Lab History

Published on
February 17, 2026

Most lab messaging leans on fear: “the industry is changing.”
This report takes a different stance: the next decade isn’t a crisis—it’s an opportunity… if you’re ready.

The headline claim is bold: 75% more revenue per surviving lab by 2031, not because labs magically improve, but because more demand flows to fewer labs with capacity.

The 3 Forces Creating the Golden Age

1) Supply is thinning

The report cites ongoing lab decline (~2.8%/year) with projections trending toward ~5,100 labs by 2031—meaning less competition for labs that survive and invest.

2) Demand keeps growing

US lab revenue is ~$7.3B today, growing (baseline) and reaching $9.5–$10.5B by 2031 with the demographic surge.

3) The Grey Tsunami changes the case mix

By 2030, 73 million Americans will be 65+, and unlike prior generations, many are keeping their teeth—driving more crowns, implants, and full-arch restorations.

This is critical because complex cases are the profit engine: the report notes implant/full-arch work can be multiples of standard crown revenue (and time).

The Real Constraint: Capacity

The report’s core argument: in the Golden Age, the scarce resource isn’t demand—it’s capacity. Manual workflows consume 10–12 hours/day of non-production time across entry, portals, QC, comms, and rework—leaving many labs operating at ~65–70% effective capacity.

Automation recovers those hours and redirects them to production, pushing capacity toward ~85–90% and enabling ~25–40% throughput gains without hiring.

Two Paths to 2031

The report frames a permanent split:

  • Underprepared labs: capped capacity, rising staff costs, thin margins, acquisition targets.
  • Prepared labs: 2–3x volume capacity with same headcount, higher margins, market leadership.

Want the full report + benchmarks?

This blog is a high-level summary. The full PDF includes the demand math, capacity equation, and a 2026–2027 action plan to capture displaced volume and win DSO relationships before contracts lock in.

👉 Download: The Golden Age of Dental Laboratories

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About the Author
Paolo Kalaw, CEO
Paolo and the EviSmart team believe there’s a better way to run a dental lab, one that’s profitable, scalable, and stress-free.

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